Experimental and Theoretical Study on Minimum Achievable Foil Thickness during Asymmetric Rolling
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{"title"=>"Experimental and theoretical study on minimum achievable foil thickness during asymmetric rolling", "type"=>"journal", "authors"=>[{"first_name"=>"Delin", "last_name"=>"Tang", "scopus_author_id"=>"55820045100"}, {"first_name"=>"Xianghua", "last_name"=>"Liu", "scopus_author_id"=>"24577446800"}, {"first_name"=>"Meng", "last_name"=>"Song", "scopus_author_id"=>"56237249600"}, {"first_name"=>"Hailiang", "last_name"=>"Yu", "scopus_author_id"=>"56112925200"}], "year"=>2014, "source"=>"PLoS ONE", "identifiers"=>{"scopus"=>"2-s2.0-84923206657", "sgr"=>"84923206657", "issn"=>"19326203", "isbn"=>"1932-6203", "doi"=>"10.1371/journal.pone.0106637", "pui"=>"602421690"}, "id"=>"ddc9d945-8a3a-3011-8823-23e03c7c20bf", "abstract"=>"? 2014 Tang et al.Parts produced by microforming are becoming ever smaller. Similarly, the foils required in micro-machines are becoming ever thinner. The asymmetric rolling technique is capable of producing foils that are thinner than those produced by the conventional rolling technique. The difference between asymmetric rolling and conventional rolling is the 'cross-shear' zone. However, the influence of the cross-shear zone on the minimum achievable foil thickness during asymmetric rolling is still uncertain. In this paper, we report experiments designed to understand this critical influencing factor on the minimum achievable thickness in asymmetric rolling. Results showed that the minimum achievable thickness of rolled foils produced by asymmetric rolling with a rolling speed ratio of 1.3 can be reduced to about 30% of that possible by conventional rolling technique. Furthermore, the minimum achievable thickness during asymmetric rolling could be correlated to the cross-shear ratio, which, in turn, could be related to the rolling speed ratio. From the experimental results, a formula to calculate the minimum achievable thickness was established, considering the parameters cross-shear ratio, friction coefficient, work roll radius, etc. in asymmetric rolling.", "link"=>"http://www.mendeley.com/research/experimental-theoretical-study-minimum-achievable-foil-thickness-during-asymmetric-rolling", "reader_count"=>7, "reader_count_by_academic_status"=>{"Unspecified"=>1, "Professor > Associate Professor"=>1, "Researcher"=>1, "Student > Doctoral Student"=>1, "Student > Ph. D. Student"=>2, "Professor"=>1}, "reader_count_by_user_role"=>{"Unspecified"=>1, "Professor > Associate Professor"=>1, "Researcher"=>1, "Student > Doctoral Student"=>1, "Student > Ph. D. Student"=>2, "Professor"=>1}, "reader_count_by_subject_area"=>{"Engineering"=>3, "Unspecified"=>1, "Materials Science"=>2, "Physics and Astronomy"=>1}, "reader_count_by_subdiscipline"=>{"Engineering"=>{"Engineering"=>3}, "Materials Science"=>{"Materials Science"=>2}, "Physics and Astronomy"=>{"Physics and Astronomy"=>1}, "Unspecified"=>{"Unspecified"=>1}}, "group_count"=>0}

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Figshare

  • {"files"=>["https://ndownloader.figshare.com/files/1668419"], "description"=>"<p>(1. Screw-down device; 2.Backup roll; 3.Work roll; 4.mill house; 5.Tensile motor; 6.Universal shaft; 7. Main drive motor).</p>", "links"=>[], "tags"=>["Minimum Achievable Foil Thickness", "technique", "thickness", "Asymmetric Rolling Parts", "foil", "speed ratio", "work roll radius"], "article_id"=>1166244, "categories"=>["Biological Sciences"], "users"=>["Delin Tang", "Xianghua Liu", "Meng Song", "Hailiang Yu"], "doi"=>"https://dx.doi.org/10.1371/journal.pone.0106637.g001", "stats"=>{"downloads"=>6, "page_views"=>29, "likes"=>0}, "figshare_url"=>"https://figshare.com/articles/_Illustration_of_asymmetric_mill_/1166244", "title"=>"Illustration of asymmetric mill.", "pos_in_sequence"=>0, "defined_type"=>1, "published_date"=>"2014-09-09 03:32:57"}
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  • {"files"=>["https://ndownloader.figshare.com/files/1668423"], "description"=>"<p>Illustration of deformation region, (a) conventional rolling, (b) low rolling speed ratio in asymmetric rolling, (c) high rolling speed ratio in asymmetric rolling.</p>", "links"=>[], "tags"=>["Minimum Achievable Foil Thickness", "technique", "thickness", "Asymmetric Rolling Parts", "foil", "speed ratio", "work roll radius"], "article_id"=>1166247, "categories"=>["Biological Sciences"], "users"=>["Delin Tang", "Xianghua Liu", "Meng Song", "Hailiang Yu"], "doi"=>"https://dx.doi.org/10.1371/journal.pone.0106637.g003", "stats"=>{"downloads"=>2, "page_views"=>5, "likes"=>0}, "figshare_url"=>"https://figshare.com/articles/_Illustration_of_deformation_region_a_conventional_rolling_b_low_rolling_speed_ratio_in_asymmetric_rolling_c_high_rolling_speed_ratio_in_asymmetric_rolling_/1166247", "title"=>"Illustration of deformation region, (a) conventional rolling, (b) low rolling speed ratio in asymmetric rolling, (c) high rolling speed ratio in asymmetric rolling.", "pos_in_sequence"=>0, "defined_type"=>1, "published_date"=>"2014-09-09 03:32:57"}
  • {"files"=>["https://ndownloader.figshare.com/files/1668424"], "description"=>"<p>Illustration of measuring the speed of sheet during asymmetric rolling.</p>", "links"=>[], "tags"=>["Minimum Achievable Foil Thickness", "technique", "thickness", "Asymmetric Rolling Parts", "foil", "speed ratio", "work roll radius"], "article_id"=>1166248, "categories"=>["Biological Sciences"], "users"=>["Delin Tang", "Xianghua Liu", "Meng Song", "Hailiang Yu"], "doi"=>"https://dx.doi.org/10.1371/journal.pone.0106637.g004", "stats"=>{"downloads"=>0, "page_views"=>29, "likes"=>0}, "figshare_url"=>"https://figshare.com/articles/_Illustration_of_measuring_the_speed_of_sheet_during_asymmetric_rolling_/1166248", "title"=>"Illustration of measuring the speed of sheet during asymmetric rolling.", "pos_in_sequence"=>0, "defined_type"=>1, "published_date"=>"2014-09-09 03:32:57"}
  • {"files"=>["https://ndownloader.figshare.com/files/1668425"], "description"=>"<p>Illustration of rolling deformation zone.</p>", "links"=>[], "tags"=>["Minimum Achievable Foil Thickness", "technique", "thickness", "Asymmetric Rolling Parts", "foil", "speed ratio", "work roll radius"], "article_id"=>1166249, "categories"=>["Biological Sciences"], "users"=>["Delin Tang", "Xianghua Liu", "Meng Song", "Hailiang Yu"], "doi"=>"https://dx.doi.org/10.1371/journal.pone.0106637.g005", "stats"=>{"downloads"=>2, "page_views"=>25, "likes"=>0}, "figshare_url"=>"https://figshare.com/articles/_Illustration_of_rolling_deformation_zone_/1166249", "title"=>"Illustration of rolling deformation zone.", "pos_in_sequence"=>0, "defined_type"=>1, "published_date"=>"2014-09-09 03:32:57"}
  • {"files"=>["https://ndownloader.figshare.com/files/1668427"], "description"=>"<p>Thickness of foils for asymmetric rolling under different rolling speed ratios.</p>", "links"=>[], "tags"=>["Minimum Achievable Foil Thickness", "technique", "thickness", "Asymmetric Rolling Parts", "foil", "speed ratio", "work roll radius"], "article_id"=>1166251, "categories"=>["Biological Sciences"], "users"=>["Delin Tang", "Xianghua Liu", "Meng Song", "Hailiang Yu"], "doi"=>"https://dx.doi.org/10.1371/journal.pone.0106637.g006", "stats"=>{"downloads"=>1, "page_views"=>25, "likes"=>0}, "figshare_url"=>"https://figshare.com/articles/_Thickness_of_foils_for_asymmetric_rolling_under_different_rolling_speed_ratios_/1166251", "title"=>"Thickness of foils for asymmetric rolling under different rolling speed ratios.", "pos_in_sequence"=>0, "defined_type"=>1, "published_date"=>"2014-09-09 03:32:57"}
  • {"files"=>["https://ndownloader.figshare.com/files/1668429"], "description"=>"<p>Minimum achievable thickness for asymmetric rolling for different rolling speed ratios.</p>", "links"=>[], "tags"=>["Minimum Achievable Foil Thickness", "technique", "thickness", "Asymmetric Rolling Parts", "foil", "speed ratio", "work roll radius"], "article_id"=>1166253, "categories"=>["Biological Sciences"], "users"=>["Delin Tang", "Xianghua Liu", "Meng Song", "Hailiang Yu"], "doi"=>"https://dx.doi.org/10.1371/journal.pone.0106637.g007", "stats"=>{"downloads"=>0, "page_views"=>22, "likes"=>0}, "figshare_url"=>"https://figshare.com/articles/_Minimum_achievable_thickness_for_asymmetric_rolling_for_different_rolling_speed_ratios_/1166253", "title"=>"Minimum achievable thickness for asymmetric rolling for different rolling speed ratios.", "pos_in_sequence"=>0, "defined_type"=>1, "published_date"=>"2014-09-09 03:32:57"}
  • {"files"=>["https://ndownloader.figshare.com/files/1668430"], "description"=>"<p>Speed of foil and rolls for (a) <i>i</i> = 1.1, (b) <i>i</i> = 1.2, (c) <i>i</i> = 1.3, and (d) cross-shear ratio from the 4th to 11th rolling pass.</p>", "links"=>[], "tags"=>["Minimum Achievable Foil Thickness", "technique", "thickness", "Asymmetric Rolling Parts", "foil", "speed ratio", "work roll radius"], "article_id"=>1166254, "categories"=>["Biological Sciences"], "users"=>["Delin Tang", "Xianghua Liu", "Meng Song", "Hailiang Yu"], "doi"=>"https://dx.doi.org/10.1371/journal.pone.0106637.g008", "stats"=>{"downloads"=>5, "page_views"=>45, "likes"=>0}, "figshare_url"=>"https://figshare.com/articles/_Speed_of_foil_and_rolls_for_a_i_1_1_b_i_1_2_c_i_1_3_and_d_cross_shear_ratio_from_the_4th_to_11th_rolling_pass_/1166254", "title"=>"Speed of foil and rolls for (a) <i>i</i> = 1.1, (b) <i>i</i> = 1.2, (c) <i>i</i> = 1.3, and (d) cross-shear ratio from the 4th to 11th rolling pass.", "pos_in_sequence"=>0, "defined_type"=>1, "published_date"=>"2014-09-09 03:32:57"}
  • {"files"=>["https://ndownloader.figshare.com/files/1668431"], "description"=>"<p>Relationship between cross-shear ratio and exit thickness reduction.</p>", "links"=>[], "tags"=>["Minimum Achievable Foil Thickness", "technique", "thickness", "Asymmetric Rolling Parts", "foil", "speed ratio", "work roll radius"], "article_id"=>1166255, "categories"=>["Biological Sciences"], "users"=>["Delin Tang", "Xianghua Liu", "Meng Song", "Hailiang Yu"], "doi"=>"https://dx.doi.org/10.1371/journal.pone.0106637.g009", "stats"=>{"downloads"=>3, "page_views"=>35, "likes"=>0}, "figshare_url"=>"https://figshare.com/articles/_Relationship_between_cross_shear_ratio_and_exit_thickness_reduction_/1166255", "title"=>"Relationship between cross-shear ratio and exit thickness reduction.", "pos_in_sequence"=>0, "defined_type"=>1, "published_date"=>"2014-09-09 03:32:57"}
  • {"files"=>["https://ndownloader.figshare.com/files/1668432"], "description"=>"<p>Deformation region based on Stone's assumptions.</p>", "links"=>[], "tags"=>["Minimum Achievable Foil Thickness", "technique", "thickness", "Asymmetric Rolling Parts", "foil", "speed ratio", "work roll radius"], "article_id"=>1166256, "categories"=>["Biological Sciences"], "users"=>["Delin Tang", "Xianghua Liu", "Meng Song", "Hailiang Yu"], "doi"=>"https://dx.doi.org/10.1371/journal.pone.0106637.g010", "stats"=>{"downloads"=>0, "page_views"=>51, "likes"=>0}, "figshare_url"=>"https://figshare.com/articles/_Deformation_region_based_on_Stone_s_assumptions_/1166256", "title"=>"Deformation region based on Stone's assumptions.", "pos_in_sequence"=>0, "defined_type"=>1, "published_date"=>"2014-09-09 03:32:57"}
  • {"files"=>["https://ndownloader.figshare.com/files/1668433"], "description"=>"<p><i>η<sub>c</sub></i> and <i>ξ</i> vs <i>ω</i>.</p>", "links"=>[], "tags"=>["Minimum Achievable Foil Thickness", "technique", "thickness", "Asymmetric Rolling Parts", "foil", "speed ratio", "work roll radius"], "article_id"=>1166257, "categories"=>["Biological Sciences"], "users"=>["Delin Tang", "Xianghua Liu", "Meng Song", "Hailiang Yu"], "doi"=>"https://dx.doi.org/10.1371/journal.pone.0106637.g011", "stats"=>{"downloads"=>0, "page_views"=>29, "likes"=>0}, "figshare_url"=>"https://figshare.com/articles/_c_and_958_vs_969_/1166257", "title"=>"<i>η<sub>c</sub></i> and <i>ξ</i> vs <i>ω</i>.", "pos_in_sequence"=>0, "defined_type"=>1, "published_date"=>"2014-09-09 03:32:57"}
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Relative Metric

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